Skip to content
Call +44 7578 382054WhatsAppinfo@thecosmeticpackaging.co.uk
Get a quote
Custom printed perfume sample and discovery boxes

Custom Printed Perfume Sample and Discovery Boxes

Written prices from £0.25 a box. Free proof, made in 4–6 business days, free tracked UK delivery.

Slim printed boxes whose die cut insert holds five, eight or twelve sample vials upright, and a scent list printed inside the lid. Single sleeve and tray boxes for one vial are made the same way.

Highlights
Slots cut to your exact vial
Scent list inside the lid
Letterbox-slim folding versions
Single sleeve boxes for orders

Add size or artworkA written price within one business day.Design Your Packaging

Perfume Sample and Discovery Boxes, example 2

Common sizes

SetTypical box size
Five 2 ml atomisersAbout 150 x 70 x 20 mm
Eight 2 ml atomisersAbout 200 x 75 x 20 mm
Three 5 ml travel spraysAbout 120 x 85 x 25 mm
One 2 ml vial, sleeve and trayAbout 35 x 35 x 80 mm

Perfume Sample and Discovery Boxes specification

Product
Perfume Sample and Discovery Boxes
Range
Perfume and Fragrance Packaging
Style and closure
Folding box with tuck flap lid; rigid lid and base; sleeve and tray for one vial
Typical board
Boxboard of about 350 to 400 gsm, or wrapped greyboard for the rigid version
Typical sizes
About 150 x 70 x 20 mm for five 2 ml vials; about 35 x 35 x 80 mm for a single sleeve
Insert
Die cut card platform with numbered slots, flat or upright, on request
Finish that suits it
Matt laminate with a small foil logo, as options
How it ships
Folding boxes and inserts flat; rigid boxes assembled
Sizes
Made to your bottle, jar, tube or compact; common sizes quoted on request
Board
Folding boxboard, kraft board, rigid greyboard with printed wrap, metallic or textured board, as options
Printing
Plain, one colour, two colour or full colour CMYK
Inside print
Available on folding and rigid boxes
Finishes
Matt, gloss or soft touch lamination; foil, spot UV, embossing or debossing as options
Inserts
Card, foam or tissue inserts available on request
Files we work from
Vector PDF, AI, EPS or SVG is ideal; a sharp PNG or JPG of the logo is enough to start
Layout
Our designers set your artwork on the dieline at no charge
Sign-off
A free proof to approve before any ink touches board
Run size
Priced per order, from a launch batch to a repeat run

What are perfume sample and discovery boxes?

Perfume sample boxes are slim printed boxes with a slotted card insert that holds small spray vials, usually 1.5 ml to 5 ml, in a row.

Discovery boxes are the larger version with eight to twelve vials and a printed scent list inside the lid. Both are made to your vial and quoted in writing.

Why do perfume houses post discovery sets?

Most niche fragrance sales online start with a discovery set.

The buyer pays a small amount for five or six 2 ml vials, finds a favourite, and comes back for the full bottle.

That first parcel is the whole brand experience, so the box has to open well and look considered. A flimsy envelope with loose vials rolling about does the opposite.

Our sample boxes hold each vial in its own slot, with room inside the lid for the scent names and a note. Many brands tuck a voucher towards the full size in there as well.

What is a perfume sample box?

A perfume sample box is a slim printed box whose die cut insert keeps small spray vials upright or flat.

The white box in the photos holds five 2 ml atomisers in a slotted card platform, with the scent list printed inside the lid.

Discovery boxes are the same thing with more vials, often eight to twelve. Some brands add a 5 ml or 10 ml travel spray in a wider slot at one end.

Single sample boxes exist too. These are small sleeve and tray boxes for one vial, handed out in store or dropped into an order. If your samples are oils rather than sprays, our roll-on and dropper vial boxes are built for the heavier glass.

Which vials fit a discovery box?

Sample vials vary more than full bottles, so send yours before we set the slots.

A 2 ml atomiser from one supplier can be 10 mm across and from another 12 mm.

Slot width is set a fraction over the vial diameter so it grips without crushing. Slot length is set to the vial with its cap on. Typical sizes for full bottles are listed in our common cosmetic box sizes guide.

VialTypical vial sizeSet layout
1.5 ml glass atomiserAbout 9 mm wide, 55 mm tallSix to ten in a row
2 ml glass atomiserAbout 10 to 12 mm wide, 60 mm tallFive to eight in a row
5 ml travel sprayAbout 17 mm wide, 75 mm tallThree to five, or one wide slot in a set
8 ml refillable atomiserAbout 18 mm wide, 95 mm tallTwo or three, laid flat
10 ml sprayAbout 20 mm wide, 90 mm tallThree in a row in a deeper box

How the slotted insert holds each vial

The insert is a second piece of board, die cut with slots and folded to sit above the base.

Each vial drops into a slot and rests on the fold, so it stays upright when the box is tilted.

Flat-laid inserts are the other way. The vial lies in a cut channel, which suits taller 5 ml sprays and keeps the box slimmer for the post.

Both are card inserts and come as an option. Foam is possible on rigid versions, but card is lighter and cheaper to post. Inserts are made to your vial and confirmed on the proof.

Folding or rigid: picking the construction

A folding box in 350 to 400 gsm boxboard is the usual choice for sets sold at an entry price.

It ships flat, folds in seconds and takes a printed lid interior.

Rigid greyboard with a printed wrap suits a set that sells on its own as a gift. The lid lifts off and the insert sits in a tray, which feels heavier in the hand.

Board, rigid and finish options are available on request. When the set grows to full-size bottles, a rigid perfume collection box with a tray is the next step.

Printing the scent list inside the lid

The lid interior is the first thing the customer reads, so use it.

List the scents in slot order, left to right, with two or three notes each.

Number the slots on the insert as well, so the list still makes sense once a vial is out. One colour print on the insert is enough for that.

Outside, a matt lamination option with a small foil logo is the usual look for niche houses. Full colour CMYK is available if your brand is bolder. How foil sits on matt and soft touch board is covered in our beauty packaging print finishes guide.

Posting discovery sets as a slim parcel

A sample box under about 25 mm thick fits through most UK letterboxes, which saves on postage and failed deliveries.

Keep the box slim and lay the vials flat if you can.

The sample box itself is not the outer parcel. It needs a padded envelope or a small mailer around it. For a branded outer, our cosmetic mailer boxes for the post can be made to the sample box size.

  • Keep the finished box under about 25 mm deep for letterbox post
  • Fill empty slots with a card blank so vials cannot jump across
  • Add a tissue layer between the insert and the lid
  • Wrap the box in tissue or a sleeve before the mailer
  • Print a short welcome line inside so the parcel feels planned

What goes wrong with sample boxes?

Slots cut to the wrong vial is the biggest one.

Brands switch vial supplier after the box is made and the new vial falls through or will not fit. Send a physical vial if you can, or exact dimensions.

Another is no numbering. The customer pulls three vials out, loses track, and the scent list inside the lid becomes useless.

The third is a lid with no retention. A plain lid on a folding box opens in the post, so we add a tuck flap or a thumb cut with a friction fit.

Single sample boxes for order inserts

The navy box in the photos is a sleeve and tray for one vial.

The tray slides out of the sleeve and the vial sits in a cut-out, which is a neat way to drop a sample into an order.

These work for in-store sampling as well. A counter stack of printed single sample boxes gets picked up more than a loose vial in a dish.

Sizes are small, about 35 x 35 x 80 mm for a 2 ml vial. Subscription services that send one new scent a month often pair this with our beauty subscription boxes for monthly parcels.

How do I order perfume sample boxes?

Here is the order of events.

Every quantity is priced per order, from £0.25 per unit, and your written quote sets the final figure.

Faulty print or transit damage is put right with a reprint or a refund, provided you report it with photos inside 10 days. The quote form for sample boxes takes a couple of minutes, or message us on WhatsApp.

  1. Post or email us the vial details and how many go in each set.
  2. Pick folding or rigid, the print and any foil or lamination option.
  3. Our designers lay out the lid, the inside list and the insert for free.
  4. Check the free proof, including the slot numbering.
  5. Production runs 4–6 business days once you approve.
  6. Free tracked delivery follows, 2–3 business days to a UK address.

Design Your Packaging

Choose a real photo of the box you have in mind, put your logo on it, pick a colour and finish, and send it over. Our designers turn it into a free, print-ready proof.

The box

Your logo

PNG, JPG or SVG. It appears on the photo and you can drag it.
Logo size28%

Colour

Finish

Where we send the proof

Perfume Sample and Discovery Boxes

On the photo: Perfume Sample and Discovery Boxes

Upload a logo in the panel and it appears on this photo.

Brief us on the box you need

The more we know about what goes inside, the bottle or jar, the quantity and the look you are after, the sharper the price. A packaging specialist replies within one business day with a written quote and a free design proof.

  • Written prices from £0.25 a box.
  • Free design proof before anything is printed.
  • Made in 4–6 business days after proof approval.
  • Free tracked delivery across the UK in 2–3 business days.
  • Misprints or damage reported within 10 days with photos are reprinted or refunded.
About you
The packaging

Perfume Sample and Discovery Boxes: questions buyers ask

Not answered here? Call +44 7578 382054, message our packaging team on WhatsApp or email info@thecosmeticpackaging.co.uk.

How many vials fit in a perfume discovery box?

Five to twelve is the usual range, in one or two rows. Larger counts are possible on a wider insert.

Can the slots fit different vial sizes in one sample box?

Yes. A set can mix 2 ml atomisers with a wider slot for a 5 ml or 10 ml spray, each cut to its own vial.

Do you supply the sample vials with the box?

No, we make the box and the insert only. Send us your vial or its measurements and the slots are cut to it.

Is the scent list printed inside the sample box lid?

It can be. The lid interior prints on both folding and rigid versions, and it is the usual place for the list.

Can a perfume sample box go through a letterbox?

A folding box under about 25 mm deep fits most UK letterboxes. Lay the vials flat and keep the lid shallow to stay under that.

What is a sleeve and tray sample box?

A small tray that slides out of a printed sleeve, holding one vial in a cut-out. It is used for single samples in orders and on counters.

Can discovery boxes be made in rigid board?

Yes, rigid greyboard with a printed wrap is an option. The insert then sits in a tray under a lift-off lid.

How do I keep sample vials from falling out of the slots?

The slot is cut a fraction over the vial diameter so it grips. Send a real vial and we set the fit on the proof.